Beyond Surface Speed and Feed Rates
When we rely on tools to leverage making things with metal, we have to think about how fast the tools move, and how much metal they remove in one pass. This is the surface speed and feed rate. But we can also judge the way this is done by other measures, to keep our tools in good form. These are called parameters, and they’re kind of like special settings we can touch base on to ensure our tools are working at their peak.
Important to Prolong Insert Life in Machining Operations
There is something we can do to make our tools last longer, and part of it has to do with more than just how fast they move or how much metal they cut. Some other important parameters to consider include how sharp the tool is, how well it inserts into the machine and how hot it becomes while you are working with it. By paying attention to these items, we can ensure our tools will remain in good condition and will last a good time.
Monitoring Other Parameters is also Important
Keeping an eye on these other parameters is crucial because it can allow us to spot problems and correct issues before they become too big to handle. For instance, if we notice that a tool is becoming hot or is beginning to become dull, we can fix it before it breaks. Which saves us time and money, because we don’t have to take the time to stop working, go buy a replacement tool. It also promotes better parts because the tool is well maintained and operating properly.
The Seven Parameters You Need to be Monitoring
There are seven primary parameters that we should be watching in order to help extend the tooling-wide lifespan. Such things as tool wear, tool sharpness, cutting speed, cutting depth, cutting width, tool material, and tool coating. And if we’re mindful about these things we can make our tools work the wnmg insert best and last the longest they possibly can.
An Integrated Optimization System for Machining
Monitoring all these parameters overall, will allow us to run our machining operations more efficiently and will benefit us in the long run. This involves taking a hard look at all the ways our tools are being used and making necessary changes. If we do this, we can save time and money, get great parts and make sure our tools live a long life.
To sum up, everyone knows that it is in the interest of any cnc insert machining process to keep its tools in good condition for as long as possible. By looking at more than just on surface speed and feed rates and checking other parameters to keep our tools in good shape and working as good as they can. For the seven parameters we have described, mindfully we could have optimized the machining for greater efficiency. Keep calm and stay vigilant These are some of the ways, we as responsible operators, can help thread inserts for aluminum to maintain the good health of our machines AND continue to produce well-moulded parts for years to come.